ONLINE SAND CONTROL SYSTEM - KOC I & II

We are Manufacturer, Supplier, Exporter of Online Sand Control Systems, KOC with Sand Mixers, Robust Sand Testing Units, Precision Water Dosing Systems, PLC Base Control Panels, Computer with Supervisory Software, and our set up is situated in Kolhapur, Maharashtra, India.

KOC WITH SAND MIXER

• Consistency in compactibility
  in each and every batch
• Reduce rejection
• Reduce sand drop
• Reduce sand wash
• Reduce mould breakage
• Improvement of casting surface finish
• Fettling time reduce

• Shot blasting time reduce
• Reduce consumption of shots
  due to less shot blasting time
• Directing saving in weight variation
• Material consumption record of each batch, (Sand, Bentonite, Coal dust)
• Perfect controlling of additives
• Get unlimited data of each and every batch
• Production data of shift and period wise

• Production calculator in data
  management system
• Reduce operator fatigue
• No skill operator required
• Supervisory control from PC
• All type of alarm display
  Breakdown time reduce
• Very less wear out part
• Easy to maintenance
• All bought out part available in Indian market

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Robust Sand Testing Unit

• Pneumatic operated sand sampling unit with mixer tank plug which will mounting
  on mixer tank.
• One sand testing unit with branded components for precision measurement
  of compactibility
• Inbuilt sand aeration unit
  for lump free sand sampling.
• It is completely enclosed
  by a cover with outlet chute
  at bottom for sand discharge.

Precision Water Dosing System

• Branded water meter
  for precision measurement
  of water quantity.
• Install ‘NO’ and 'NC' Water valve for continues water circulation constant water flow.
• Water strainer for removing measure contamination in water.

PLC Base Control Panel

• One electrical control panel
  with branded PLC for batter performance.
• Existing additive control by PLC (Bentonite, Coal dust, Fine dust.)
• One HMI for parameter setting and alarm.
• All necessary interlock between sand plant and KOC panel.
• All necessary cable with plug between mechanical
  unit and control panel.

Computer With Supervisory Software

• Branded PC with related operating system.
• Scada for easy control
  and supervision.
• 50 different recipe
• G.C.S. Measure and control (Model KOC-2)
• Historical data log like Day, Time, Cycle no,
  Sand temperature,
• Water quantity, Compactibility
• Graphical representation
  of compactibility.
• Historical alarm buffer
  for easy diagnosis.
• Transfer all recorded data to flash drive or other computer.